How to use the filling machine

Filling machine is a device used to fill liquid, semi-liquid or powdery materials into containers, and its usage is generally as follows：

Ⅰ Preparation;

1.Check the equipment: confirm that the power supply, air source, and water source of the filling machine are all connected, and check whether the equipment in a normal state, whether each part is intact, whether the fasteners are firm, and whether there is any looseness, which should be tightened in time. At the same time, check whether each lubrication point of the equipment is properly lubricated with oil to ensure the normal operation of the equipment.

2.Cleaning and disinfection: Thoroughly clean and disinfect the parts that come into contact with the materials, such as the material cylinder, filling head and conveying pipeline, with clean water or special cleaning agents to prevent impurities or microorganisms from contaminating the materials. In addition, the filling containers also need be cleaned and disinfected to ensure the safety and hygiene of the products.

3.Prepare materials: prepare the materials to be filled, and ensure that the temperature, viscosity and other characteristics of the materials meet the requirements of the machine.

Ⅱ Parameter setting and debugging

1.Filling Volume Setting: Set the filling volume for each packaging through the control panel of the filling machine according to the product requirements. The filling volume be precisely controlled by adjusting the filling time, piston stroke, or flow meter, etc.

2.Filling Speed Adjustment: Adjust the filling speed based on production needs material characteristics. This is usually achieved by adjusting the motor speed through devices such as frequency converters.

3.Other parameter settings: Set other relevant parameters such as cap pressing force, conveyor speed, and labeling position according to the actual situation.

Ⅲ Formal filling

1.No-load operation: Before formal filling, let the filler run empty for a period of time to check whether each part runs smoothly, and whether there are abnormal noises or vibrations.

2.No-load operation: Before formal filling, let the filler run empty for a period of time to check whether each part runs smoothly, and whether there are any abnormal noises or vibrations.

3.Feeding and filling: The packaging containers are neatly placed on the conveyor belt, and the filling machine automatically completes the filling operation. During the filling process auxiliary operations such as cap pressing and labeling may be required.

Ⅳ Monitoring and adjustment

1.Monitor production: assign a dedicated person to closely observe the operation of the filling machine, and promptly handle any issues that arise during the production, such as insufficient materials, jammed packaging containers, etc.

2.Product quality control: conduct sampling inspections of products through detection devices, such as temperature inspection, performance inspection, etc., to ensure that product quality meets the requirements.

Ⅴ Ending and cleaning maintenance

1.Material cleaning: After production, close the material supply valve and drain the remaining material in the cylinder and pipeline.

2.Equipment cleaning: clean water or special cleaning agents to clean the equipment, including cleaning the filling machine parts, material conveying system, etc., to keep the equipment sanitary and clean.

3 Equipment maintenance: Carry out daily maintenance of the filling machine, such as adding lubricating oil, replacing worn parts, etc., to prepare for the next us.

In addition, the following safety matters should also be noted when using the filling machine:

1.The operator must undergo professional training, be familiar with the operating procedures of the filling machine, and wear appropriate protective equipment, such as gloves masks, safety shoes, hair caps, etc.

2.During the operation, always pay attention to the working environment and maintain a safe distance to avoid accidents. It strictly forbidden to touch the high-temperature and high-pressure parts of the equipment to prevent burns or high-pressure injuries.

3.It is strictly forbidden to perform maintenance, disassembly, and other operations during the operation of the equipment. If any fault or problem occurs, the machine should be stopped immediately and corresponding measures should be taken to with it.

In summary, the use of filling machines requires following certain steps and precautions to ensure the smooth progress of the production process and product quality.